Predictive Intelligence for Chemical Industry Process Safety: How ISM Technology Is Revolutionizing Sensor Management

Intelligent Sensor Management

In today’s chemical processing environment, where operational uptime, safety, and precision are non-negotiable, the technology behind process sensors has become mission-critical. One of the most transformative developments in this space is Intelligent Sensor Management (ISM™)  from METTLER TOLEDO. ISM merges digital intelligence with traditional process analytics, offering real-time predictive diagnostics that alert operators to precisely when calibration, cleaning, or replacement is needed. The result is a smarter, safer, and more efficient way to manage sensors—one that minimizes downtime, protects technicians, and ensures continuous, accurate measurement.


This article explores how ISM predictive diagnostics work, what makes them different from conventional maintenance methods, and why they represent a significant step forward in chemical process management.


The Challenge of Maintaining Process Integrity


Chemical production facilities rely on hundreds, sometimes thousands, of process sensors to monitor variables such as pH, conductivity, dissolved oxygen, and gas concentration. These sensors are the “eyes and ears” of a process—responsible for ensuring reactions occur within narrow safety and quality parameters.


However, traditional sensor management has long been a pain point for plant operators. Scheduled Maintenance or calibration is typically performed on a fixed timeline, regardless of the sensor’s actual condition. This often leads to two costly outcomes:


  1. Unnecessary Maintenance that wastes labor and exposes technicians to potentially hazardous environments, and
  2. Unexpected sensor failures between maintenance cycles can disrupt production or compromise safety.


Predictive diagnostics were developed to eliminate this guesswork. By embedding algorithms directly into the sensor’s microchip, ISM transforms the device from a passive instrument into an active analytical asset—capable of self-monitoring, self-reporting, and anticipating its own service needs.


What Is Intelligent Sensor Management (ISM)?


METTLER TOLEDO’s ISM technology is a digital platform for process analytics that combines high-precision measurement with embedded intelligence. At its core, ISM delivers three interlocking functions—measure, manage, and integrate—each designed to enhance performance, reliability, and control.

  • Measure – Accurate and Interference-Free Data
    • ISM sensors use digital signal transmission to deliver readings without analog noise or distortion. This eliminates familiar sources of measurement error, such as electromagnetic interference, and ensures consistent accuracy even in harsh process environments.
  • Manage – Predictive Maintenance Made Simple
    • The real innovation lies in ISM’s ability to predict maintenance needs. Using onboard analytics, each sensor continuously evaluates its own condition, estimates remaining useful life, and communicates these insights directly to operators or maintenance systems. This enables timely intervention—only when needed—avoiding unnecessary calibrations or replacements.
  • Integrate – Seamless Communication with Control Systems
    • ISM sensors are designed to integrate smoothly with existing process control and asset management systems. They deliver real-time diagnostics and measurement data directly into plant software, allowing for automation of maintenance schedules, work orders, and compliance tracking.

Together, these three pillars make ISM a fully self-aware sensor management ecosystem—one that delivers predictive intelligence without requiring complex data interpretation.


The Power of Predictive Diagnostics


ISM’s predictive capability is powered by a set of three core diagnostic indicators embedded in each sensor:


  • Dynamic Lifetime Indicator (DLI): Forecasts the number of days a sensor or a replaceable component will need to be exchanged.
  • Adaptive Calibration Timer (ACT): Calculates the optimal interval before the next calibration is due.
  • Time to Maintenance (TTM): Predicts when cleaning or other Maintenance will be required.


These diagnostics are continuously updated as the sensor operates, ensuring that maintenance decisions are data-driven rather than calendar-driven. When any indicator approaches zero days, the system can automatically trigger a work order—ensuring timely attention without the inefficiency of premature service.


Maximizing Uptime and Process Safety


For chemical plants, downtime is expensive—not just in terms of production loss, but also in the potential safety risks posed by faulty measurements. Inaccurate or unreliable sensor readings can lead to off-spec product batches, unstable reactions, or even unsafe conditions.


With ISM, these risks are dramatically reduced. Continuous sensor health monitoring ensures measurements remain within safe, reliable limits. The diagnostics provide a constant, transparent view of sensor condition, helping operators maintain complete confidence in their instrumentation.

By scheduling Maintenance precisely when required, ISM keeps sensors in optimal working order—maximizing uptime and ensuring that critical safety thresholds are never compromised.


Ensuring Measurement Accuracy and Reliability


The integrity of a chemical process depends heavily on data accuracy. Analog sensors are vulnerable to signal interference and drift, which can distort readings over time. ISM overcomes this limitation through fully digital communication between the sensor and the transmitter.


Because all measurement and diagnostic data are transmitted digitally, there is no risk of analog signal degradation. This ensures that every reading arriving at the control system is accurate and trustworthy. The result is improved process control, reduced product variability, and enhanced compliance with quality standards.


Calibration Efficiency and Technician Safety


In many chemical facilities, calibration points are located in confined spaces or hazardous zones. Traditional on-site calibration exposes technicians to unnecessary risk and disrupts production. ISM addresses this challenge by storing calibration data within the sensor itself.


This allows sensors to be calibrated safely in a maintenance shop—far from the process line—and then stored until needed. When a field sensor requires calibration or replacement, technicians can swap it for a pre-calibrated unit, minimizing exposure time in hazardous environments.


In addition to improving safety, this workflow also increases efficiency. Maintenance can be performed offline and in parallel with operations, keeping production continuous and downtime to a minimum.


Best Practices for Using ISM in Chemical Applications


Implementing ISM in a chemical facility involves a straightforward four-step approach:


  1. Deploy Factory-Calibrated Sensors – ISM sensors arrive pre-calibrated and ready for immediate use. Operators may perform an initial calibration if required for specific process conditions.
  2. Monitor Predictive Data in Real Time – ISM diagnostics can be displayed directly on the process control system. When an indicator reaches zero days, automated work orders can be generated.
  3. Swap Sensors Quickly When Needed – Replace sensors as soon as predictive diagnostics indicate Maintenance or calibration is due, using pre-calibrated spares.
  4. Perform Maintenance in the Shop – Using METTLER TOLEDO’s ISM Core™ software, technicians can follow guided calibration and maintenance procedures to ensure traceability and consistency.


These best practices combine to form a closed-loop maintenance ecosystem that supports proactive planning, documentation, and continuous improvement.


Strategic Benefits and Long-Term Value


The adoption of ISM predictive diagnostics goes beyond technical convenience—it has strategic implications for chemical manufacturers. By turning sensors into self-diagnosing assets, plants gain measurable benefits in four key areas:


  • Operational Efficiency: Reduced unplanned downtime and fewer maintenance interventions.
  • Worker Safety: Less time spent in hazardous zones.
  • Quality Assurance: Continuous monitoring ensures stable, accurate measurements.
  • Regulatory Compliance: Built-in digital records create transparent audit trails.


In essence, ISM moves chemical processing toward a predictive, autonomous Maintenance model, where decisions are guided by sensor intelligence rather than human estimation.


For facilities seeking to optimize productivity while maintaining uncompromising safety and quality standards, ISM predictive diagnostics represent a compelling advancement—a clear example of how digital transformation can yield tangible industrial results.

Fiber Optic Sensing Solutions in the Midwest | Alliance Technical Sales & Hawk Measurement

Fiber Optic Sensing Solution

Smarter Monitoring with Fiber Optic Sensing

Fiber optic sensing transforms ordinary fiber optic cables into intelligent sensors that “listen,” “feel,” and “see” what’s happening across miles of industrial infrastructure. Instead of scattered field devices that require constant upkeep, this technology uses light pulses inside fiber cables to detect vibration, temperature, and strain.

Hawk Measurement has taken this concept to the next level with its Praetorian system. By combining three sensing methods into one, the Praetorian provides operators with a continuous stream of real-time data about the health of their assets. The result is predictive monitoring that prevents downtime, improves safety, and protects investments.

How the Praetorian System Works

At the heart of Hawk’s system is a simple idea: light tells the story. As light travels down the fiber, tiny natural reflections bounce back. By measuring these signals—known as Rayleigh backscatter—and calculating their return times, the system identifies the smallest changes along the cable.

This means the Praetorian can detect acoustic vibrations, shifts in temperature, and physical strain at the same time. Whether it’s a conveyor roller starting to fail, a buried pipeline under stress, or a power cable exposed to heat, the system notices immediately and reports it. Operators gain a complete picture without relying on multiple separate technologies.

Why Hawk’s Approach Is Different

Many monitoring tools struggle with false alarms. Hawk built intelligence into Praetorian so it filters out background noise and only alerts when real issues occur. The system also keeps working even if fiber cables are partially damaged, making it more reliable than conventional solutions.

Because the fiber itself is passive, there’s no need for electricity in the field—only light. This not only improves safety but also eliminates ongoing maintenance. Even better, the system can monitor up to 50 miles continuously without recalibration. Once installed, it becomes a silent guardian, always watching and reporting.

Practical Applications That Deliver

Conveyor Monitoring – In mining and bulk handling, thousands of rollers keep material moving. When one fails, it can cause costly shutdowns. Hawk’s system hears the early acoustic signs of a failing roller, giving maintenance teams time to act before breakdowns occur.

Pipeline Protection – Oil and gas operators rely on uninterrupted flow. Fiber optic sensing acts as a continuous leak detection and security system. It identifies leaks, digging, or theft attempts in real time, complete with GPS coordinates for immediate response.

Perimeter Security – The Praetorian system works like an invisible fence. It detects footsteps, fence climbing, or approaching vehicles, making it ideal for critical facilities where security cannot be compromised.

Power Cable Monitoring – Utilities face the constant risk of accidental damage or theft of buried cables. Hawk’s technology senses vibration or temperature spikes, alerting crews before damage occurs.

Geological Monitoring – In mining, tailings dams present serious safety risks. The Praetorian measures strain and ground movement, giving early warning of potential failures that could otherwise lead to environmental disasters.

Across all these applications, the theme is the same: problems are detected early, downtime is reduced, and safety is improved.

The Business Case for Fiber Optic Sensing

Every unplanned shutdown costs money. By predicting failures before they happen, companies extend equipment life and avoid emergency repairs. The system’s ability to minimize false alarms saves time and resources, while accurate early warnings prevent small issues from turning into major incidents.

Fiber optic sensing is not just about safety—it directly protects profitability. That’s why industries from mining to utilities are adopting Hawk’s solution.

Easy Integration with Existing Systems

Adopting the Praetorian system doesn’t require a major overhaul. It connects directly with existing SCADA and control systems, integrating seamlessly into operations. Alerts are sent by text or email with precise GPS coordinates, so crews know exactly where to go.

Operators also receive tiered notifications based on severity, along with detailed event reports. This ensures the right response at the right time, with no wasted effort.

Fiber Optic Sensing in Indiana, Illinois, and Wisconsin

For companies in the Midwest, Alliance Technical Sales is the authorized representative for Hawk Measurement. Serving Indiana, Illinois, and Wisconsin, Alliance brings local knowledge and hands-on experience to every project.

By partnering with Alliance, companies gain more than just cutting-edge technology. They gain a trusted team that understands regional industries and knows how to apply fiber optic sensing where it delivers the greatest impact. From planning and installation to training and support, Alliance ensures a smooth path from interest to implementation.

Protect Assets and Improve Efficiency with Alliance

Hawk Measurement’s Praetorian system is redefining how industries approach monitoring. By combining vibration, temperature, and strain sensing in one intelligent solution, it delivers unmatched insight and reliability. For Midwest companies, Alliance Technical Sales makes this innovation accessible and practical.

If your business is ready to reduce downtime, prevent costly failures, and take safety to the next level, now is the time to explore fiber optic sensing. Contact Alliance Technical Sales to learn how Hawk’s Praetorian system can transform your operations in Indiana, Illinois, and Wisconsin.

Why Plant Managers Must Address Freeze Protection Before Winter

Why Plant Managers Must Address Freeze Protection Before Winter

As temperatures drop each year, plant managers face a familiar but often underestimated threat: freeze damage. When water or process fluids freeze inside pipes, tanks, vessels, totes, or barrels, the result is not just inconvenience. Frozen systems can rupture, equipment can fail, and entire production lines can come to a standstill. What appears to be a minor oversight in October can become a six-figure repair bill in January. Responsible managers know that preparing for freezing weather is not optional; it is a critical part of maintaining safe and efficient operations.


The most vulnerable areas in a facility are usually the most overlooked. Piping runs exposed to outside air, storage tanks that sit idle, vessels holding sensitive fluids, or barrels left near loading docks all face the risk of freezing. A single night of severe cold can damage or rupture these systems, contaminate the product, or even create hazardous working conditions. When fluids expand during freezing, they exert a tremendous force that metal or plastic walls cannot withstand. The consequences ripple far beyond a single damaged line. They can include environmental releases, safety hazards for employees, and unplanned downtime that stretches on for days.


A proactive approach makes all the difference. Inspection before cold weather sets in allows a manager to identify weak spots and areas of exposure. Once vulnerabilities are clear, preventive action can begin. Heat tracing, insulation, and monitoring systems are proven tools to guard against freezing. Tanks and vessels benefit from reliable heating solutions that maintain a uniform temperature, while smaller containers, such as totes and barrels, often require flexible, portable heaters that deliver consistent coverage. These are not luxuries; they are insurance policies that protect productivity, compliance, and worker safety.


Corrective maintenance also plays a role, but it is most effective when carried out before freezing begins. A pipe repaired in September holds strong in December. The same pipe, which burst in January, may not only cost more but also disrupt production during the busiest season. A plant manager who waits until a problem happens takes unnecessary risks with equipment, labor schedules, and even customer confidence. On the other hand, a manager who addresses freeze protection early shows foresight, professionalism, and responsibility for both people and assets.


Freeze protection should never feel like guesswork. Managers can draw on resources that provide clear guidance and proven solutions. A helpful starting point is this detailed article, which includes product catalogs, maintenance checklists, and practical information about protecting pipes, tanks, vessels, and valves. Utilizing such resources helps managers standardize their approach and ensure that every critical piece of equipment receives attention before the first cold front arrives.


It is worth noting that every facility is unique. What works for one plant may not work for another. Factors such as local climate, fluid type, equipment design, and production schedules all influence the best freeze protection strategy. That is why local expertise matters. Alliance Technical Sales serves plants and facilities across Indiana, Iowa, Illinois, and Wisconsin with the knowledge and products needed to safeguard operations. Their team understands both the challenges of Midwestern winters and the technical requirements of industrial equipment. When you need guidance on specifying the right freeze protection system, Alliance Technical Sales delivers both the products and the practical experience to ensure it's done right.


Winter always arrives sooner than expected. Plant managers who prepare now avoid the outages, safety issues, and costly repairs that freezing weather can bring. Take action today by utilizing available resources and partnering with experts who are familiar with your region and industry. With Alliance Technical Sales at your side, your facility will stay productive, compliant, and protected—no matter how cold it gets.

The Critical Role of Manufacturer’s Representatives and Sales Engineers in Process Control Applications

Critical Role of Manufacturer’s Representatives and Sales Engineers

In today’s complex industrial environment, engineers and purchasing professionals rely on trusted partners who understand both the technical and operational demands of their industries. Companies like Alliance Technical Sales of Clarendon Hills, IL, serve as independent manufacturers’ representatives, providing an indispensable bridge between innovative instrumentation manufacturers and the end users who depend on these technologies. Their expertise in process control instrumentation—spanning process analytics, data acquisition, level, pressure, temperature and flow measurement, electric heaters, heat trace systems, and temperature controllers—delivers exceptional value to a wide array of industries, including chemical, food and beverage, pharmaceutical and biotech, power generation, pulp and paper, refining and petrochemical, semiconductor and microelectronics, and water and environmental sectors.

Working with a manufacturer’s representative goes far beyond simply buying a product. These specialized sales engineers possess in-depth application knowledge and technical expertise, enabling them to match the right solution to the most complex process needs. Engineers in chemical plants or biotech facilities often require precise instrumentation that meets stringent performance and compliance requirements. Sales engineers from a reputable representative organization not only understand the specifications but also have hands-on experience with product integration and system performance. They work closely with plant engineers, maintenance personnel, and project managers to ensure that each instrument or system delivers accurate, reliable, and repeatable results.

In industries such as food and beverage or pharmaceutical manufacturing, quality and safety standards leave no room for error. Alliance Technical Sales and similar firms provide valuable guidance in selecting instrumentation that complies with FDA, USDA, or GMP requirements. Their engineers possess an in-depth understanding of process conditions, encompassing sanitary flow measurement and temperature control in critical sterilization cycles. This expertise translates into fewer mistakes, shorter project timelines, and a lower risk of costly downtime or compliance violations. Rather than relying solely on catalogs or generic specifications, purchasing professionals gain direct access to specialists who understand both the product and the process.

Another advantage of working with manufacturers’ reps lies in their ability to represent multiple complementary product lines. This unique position enables them to recommend integrated solutions that address entire process loops, rather than just individual components. For example, when a power generation plant needs precise level measurement combined with robust heat trace systems for outdoor piping, a knowledgeable sales engineer can provide a cohesive strategy that ensures reliable operation even under extreme environmental conditions. By leveraging this holistic approach, companies can streamline procurement and reduce the time spent coordinating multiple vendors.

Sales engineers also play a vital role during the commissioning and support phases of a project. Their close relationships with the manufacturers they represent enable them to provide faster answers, expedite replacements, and offer factory-level technical support without requiring customers to navigate a maze of corporate departments. This responsiveness helps engineers and buyers maintain production efficiency and ensures that the chosen instrumentation performs as expected throughout its lifecycle.

Industries such as semiconductor and microelectronics manufacturing demand unparalleled precision, where even the slightest fluctuation in temperature or pressure can impact product quality. A sales engineer’s deep familiarity with cutting-edge sensor technology and control systems becomes a competitive advantage. In water and environmental industries, where regulatory compliance and reliability are paramount, representatives like Alliance Technical Sales guide customers toward solutions that meet both technical and sustainability goals.

Ultimately, the value of working with a manufacturer’s representative lies in their ability to combine product knowledge with real-world application expertise. They act as trusted advisors who simplify complex decision-making and ensure that each piece of equipment integrates seamlessly into the broader process. Engineers and purchasing professionals benefit from reduced risk, improved operational reliability, and access to a wealth of industry insights. As industrial technologies continue to advance, the role of experienced sales engineers will become increasingly critical in driving efficient, compliant, and cost-effective solutions across every sector they serve.

Mettler Toledo Single-Use pH Sensors: Transforming Biopharmaceutical Manufacturing

Mettler Toledo Single-Use pH Sensors

Understanding Single-Use pH Sensors in Modern Bioprocessing


The biopharmaceutical industry is continuing to move toward single-use technologies (SUTs) that dramatically reduce contamination risks while increasing operational flexibility. Single-use pH sensors provide accurate pH measurement in bioprocess bags and other devices, with reliable measurement performance that helps optimize processes for the production of monoclonal antibodies, vaccines, and components for cell and gene therapies.


Unlike traditional reusable sensors that require cleaning, sterilization, and recalibration between batches, single-use pH sensors are directly integrated into the single-use process device by the device supplier and cannot be taken out and replaced. The complete SUB assembly, including the single-use pH sensor, is gamma irradiated and shipped pre-sterilized to the biopharmaceutical producer.


Why Analog Disposable pH Sensors Matter


Analog disposable pH sensors represent a critical advancement in bioprocess monitoring. These sensors must withstand gamma sterilization while maintaining measurement accuracy throughout extended batch processes. These single-use format pH sensors are designed for long-term stability in single-use bioreactor bag applications.


Traditional approaches required operators to insert reusable sensors into single-use bags, creating potential contamination points and requiring complex sterilization procedures. Single-use sensors eliminate these risks by arriving pre-sterilized and factory-calibrated, ready for immediate deployment.


Mettler Toledo's Game-Changing Solution: InSUS 310i and InSUS H30i


The InSUS 310i: First Digital Single-Use pH Sensor


The InSUS 310i from METTLER TOLEDO is the world's first disposable pH sensor in digital format. Analog, disposable pH sensors integrated into single-use bioreactors do not offer the same reliable measurement performance, convenient operation, and electronic documentation features as reusable digital sensors.


Key advantages of the InSUS 310i include:

  • Extended Shelf Life: The InSUS 310 single-use pH sensor is designed for integration into single-use bags. Its 30-month shelf life enables enhanced bag inventory control at both bag manufacturer and end-user sites, compared to sensors with shorter shelf lives.
  • Robust Design Protection: The glass electrodes of the sensor are shielded against damage during transport and bag preparation by round-edged protective guards. To maintain bag purity, a protective coating on the reference electrode prevents the release of electrolytes into the bag during storage and transport.
  • Proven Measurement Technology: The measurement principle of the InSUS 310 single-use pH sensor is based on proven pH glass technology, offering identical reliability and accuracy as reusable pH sensors.


The InSUS H30i: Reusable Intelligence for Single-Use Applications


The InSUS H30i reusable sensor head works in conjunction with the InSUS 310i to deliver unprecedented capabilities. The reusable sensor head is operated in conjunction with the InSUS 310i and is ISM (Intelligent Sensor Management) ready. ISM is Mettler Toledo's digital sensor platform, enabling advanced diagnostics, predictive maintenance, and seamless integration with asset management systems, as well as single-use pH sensors. The sensor head has no product contact surfaces and does not require heat sterilization before being combined with an InSUS 310i sensor.


This innovative design separates the intelligent electronics from the single-use measuring element, providing:

  • Seamless Integration: For standardized integration into process control equipment, the InSUS H30i offers identical connectivity options as a reusable InPro pH ISM sensor.
  • Automatic Configuration: With ISM's Plug and Measure feature, the sensor head is automatically recognized for fast and trouble-free transmitter self-configuration.
  • Electronic Documentation: The InSUS H30i is compatible with our ISM Core software for generating electronic documentation for InSUS 310i sensors used in your processes.

Why Operators and Quality Managers Prefer Mettler Toledo's Solution


Enhanced Signal Reliability


This digital sensor's signal is resistant to interference and noise, providing highly reliable measurements for sustaining process consistency. This combination yields a digital measurement solution that is resistant to electronic interference and noise, resulting in more accurate and reliable pH measurements.


Traditional analog sensors are susceptible to signal degradation over long cable runs and electromagnetic interference from surrounding equipment. Mettler Toledo's digital solution eliminates these concerns through robust digital signal transmission.


Intelligent Sensor Management (ISM) Technology


The true game-changer lies in Mettler Toledo's ISM technology. The solution features METTLER TOLEDO's Intelligent Sensor Management (ISM™) technology, which enables efficient sensor management and generation of electronic documentation, abilities that operators and quality managers will appreciate in the biopharmaceutical industry.


ISM provides operators with unprecedented insight into sensor performance:

  • Predictive Diagnostics: ISM sensors are digital analytical sensors from METTLER TOLEDO that utilize Intelligent Sensor Management technology to provide predictive diagnostics, enhancing maintenance operations. This technology delivers a strong and reliable measurement signal to prevent interference, as well as rapid commissioning and startup, thereby reducing downtime.
  • Proper Predictive Maintenance: While most digital sensors offer some diagnostics, often, these are based on counters and are not truly predictive diagnostics. ISM sensors provide diagnostic information on the remaining days, enabling maintenance teams to assess sensor health easily.
  • Regulatory Compliance: ISM sensors, when used with ISM Core CFR, are fully technically compliant with 21 CFR Part 11 and EudraLex Volume 4 Annex 11.

Operational Excellence Benefits


Quality managers particularly value several key aspects:

  • Inventory Management: For single-use bag manufacturers, the InSUS 310i pH sensor can be safely and easily integrated into bioreactor bags. Long sensor shelf life facilitates enhanced bag inventory control at bag manufacturer and end-user sites.
  • Process Consistency: Digital sensors with ISM continuously monitor their condition and, using advanced algorithms, predict when calibration, maintenance, or replacement will be required. These diagnostic tools significantly reduce calibration and maintenance time and effort.
  • Risk Mitigation: Uncertainty about whether a sensor is measuring accurately. Not knowing if a sensor is suddenly going to fail during the process. Sensor measurements that fluctuate due to electromagnetic interference from surrounding equipment. ISM technology addresses all these critical concerns.

Economic Advantages


ISM technology can have various benefits to production, including increased process reliability, reduced risks to operators, and lower overall annual costs. The combination of extended sensor life, predictive maintenance capabilities, and elimination of unplanned downtime creates substantial cost savings.


Backward Compatibility: The digital InSUS 310i is backward compatible with its analog, industry-proven version, InSUS 310. This enables an easy retrofit of your existing hardware to benefit from ISM technology.


The Future of Bioprocess Analytics


Many customers have requested a technology transfer of our digital ISM concept for reusable sensors to sensors in a single-use format. Mettler Toledo's response demonstrates their commitment to innovation in bioprocess analytics.


The InSUS 310i and H30i combination represents more than just technological advancement—it embodies a paradigm shift toward intelligent, connected bioprocessing. ISM sensors provide valuable input into Industry 4.0 and IIoT schemes and systems. Sensor diagnostic data can be sent directly to your higher-level asset management systems, driving the management of maintenance programs and the ordering of replacement equipment.


Mettler Toledo's InSUS 310i single-use pH sensor and InSUS H30i reusable sensor head combination deliver unparalleled advantages in biopharmaceutical manufacturing. From the 30-month shelf life and gamma-sterilization compatibility to the advanced ISM technology, which provides predictive diagnostics and electronic documentation, this solution addresses every primary concern of operators and quality managers.


The transition from analog to digital single-use pH measurement represents a fundamental improvement in bioprocess control, offering enhanced reliability, simplified operations, and comprehensive regulatory compliance support. For biopharmaceutical manufacturers seeking to optimize their single-use processes while maintaining the highest quality standards, Mettler Toledo's solution sets the industry benchmark.