Industrial Corrosion Protection Through Chemical Treatment

"An ounce of prevention is worth a pound of cure", particularly when dealing with corrosion and it's effects on process equipment. Production downtime, safety concerns, environmental damage and personnel health all outweigh the obvious repair and replacement cost of the damaged equipment. All taken, the annual costs due to corrosion are estimated in the process and power industries are estimated to be around $750 billion globally.

Exterior treatments, such as painting and specialized coatings provide satisfactory results to maintain structural integrity. However, internal protection of process equipment requires a different approach. Building equipment from exotic materials which are immune from corrosion exceed any practical concept of reasonable cost. Another, much more reasonable approach is corrosion protection based on chemical treatment.

This guide, courtesy of Mettler-Toledo Process Analytics shows you the role in-line analytics play in keeping corrosion under control and avoiding unnecessary chemicals consumption in chemical plants, refineries, power and Cogen facilities.

Your local Process Analytics specialist can help you select the best equipment and strategy. Their experience and knowledge will save you time, money, and ensure quality. 

Process Refractometers for Food and Pharmaceutical Use

Process refractometer with sanitary adapter
for food and pharmaceutical. (Electron Machine)

There are many industrial applications for process refractometers; particularly useful in the food and pharmaceutical industries, where there is a need for solids content measurement. Process refractometers are used to optimize production processes, ensure consistency and purity, and in managing quality control. Process refractometers and inline process refractometers, are types of refractometers designed for the continuous measurement of a fluid flowing through a pipe or inside a tank. They provide analysis to quickly, dependably, and to accurately identify a sample to determine its concentration and purity levels. By measuring the refractive index and temperature of flowing liquids, refractometers can then apply a mathematical function to determine the precise concentration of dissolved solids.

In commercial food applications such as jam or jelly production or the processing of soft drinks or wine, refractometers are used to measure degrees Brix. Bix is a graduated scale, used on a hydrometer, that indicates the weight of sugar per volume of solution at a given temperature. The Brix scale relates refractive index to sugar concentration, and is a method of maintaining consistency. For example, process refractometers are used for the concentration process of fruit juices. The concentration process is normally achieved by removing water through evaporation, and by measuring Brix, the evaporation process can be controlled and related to the desired juice concentration.

Process refractometers are also used in pharmaceutical processing where there is the need to monitor and control concentration levels during supersaturation, a critical process in crystallization. Crystallization is a critical element in the purification of solids in pharmaceutical production. The process refractometer guarantees precise monitoring and a high degree of measurement accuracy and reliability, towards the production of a pure product.

For more information on the application of process refractometers, contact Alliance Technical Sales by visiting https://alliancets.com or by calling 630-321-9646

Learn How a pH Sensor Works

pH Sensor (Mettler)

The video below will provide you with a basic visual understanding of the design of pH sensors and the principles behind pH probe operation. Before viewing the video, here are some pH basics:

What is pH measurement?

pH (potential of hydrogen) is a figure used to express the acidity or alkalinity of a solution on a logarithmic scale. On this scale 7 is neutral; lower values are more acidic and higher values are more alkaline, with a maximum measurement of 14. In process applications, pH is generally measured with an inline pH probe, the most common being the glass combination electrode. Additionally, an inline pH probe generally requires a process adaption, cable and transmitter.

How does a pH probe work?

A typical combination pH probe is made up of two separate electrodes built into one, a pH sensing electrode, and a reference electrode. In the simplest terms, a pH sensing electrode uses a special pH sensing glass membrane. H+ ions permeate the membrane creating a charge. The potential between the two electrodes is the measurement of hydrogen ions in the solution, giving the measure of pH. For more details, download the free pH Theory Guide.

What is the difference between a pH probe, a pH sensor and a pH electrode?

Absolutely nothing! The three terms are used interchangeably in the industry. They can be used for probes that are used in-process or in laboratory measurement. You may also hear the term "pH meter". This can be used for a piece of laboratory equipment, or the term pH meter can also be used to mean the combination of an inline pH probe, cable and transmitter.

https://alliancets.com
630-321-9646

Magnetostrictive Level Transmitter

Magnetostrictive level transmitter
Image courtesy Jogler, LLC

Physical properties of certain materials can be applied using ingenuity and creativity to create useful appliances. Magnetostriction, a physical property of ferromagnetic materials, produces a change in shape or dimension in the subject material when it is magnetized. This basic principle is integrated into a liquid level transmitter by extending a sensing wire along the interior length of a tube immersed in a process tank or other vessel containing the liquid to be measured. The transmitter pulses the sensing wire with an electrical current, creating an electromagnetic field. A magnetic float, travelling along the outside of the sensing tube, rises and falls as the liquid level in the tank changes. As the float moves along the length of the sensing tube, it creates a torsional stress in the sensing wire, starting at the position of the float, which matches the level of liquid in the tank. A sensing element converts the torsional stress in the wire to an electrical pulse. The transmitter measures the time differential between the initial pulse it sent down the sensor wire and the pulse resulting from the torsional stress and then calculates the position of the float and the liquid level.

These devices are very accurate and operate on a standard 2-wire loop. There are numerous options and variants that allow configuration for each application.

More information is included in the data sheet below. Your best source for current product and application information is a product specialist. Combining your process knowledge with their application expertise will produce the best outcomes.

Magnetostrictive Liquid Level Transmitter for Process Measurement and Control from Alliance Technical Sales, Inc.

Comparison of Digital and Analog pH Sensors

The video, produced by Mettler Toledo, provides a comparison of digital and analog pH sensors, particularly focused on operational and calibration procedures used for each. The digital version provides some real time saving advantages. Share you process measurement and analytical challenges with a process analytics specialist. Leverage your own knowledge and experience with their product application expertise to develop the best solutions for your operation.

Turbidity Measurement Tailored for Water Treatment Applications

Learn about the HF Scientific MTOL+ turbidimeter from this short video. Turbidity measurement is a common task in water treatment and water quality monitoring. Instruments designed for accuracy and easy of use, such as the MTOL+, can save time while producing reliable results. Notable features of the redesigned online instrument include:

• Primary calibration can be completed in less than 5 minutes.
• Low volume sample chamber enables quick response time.
• Field replaceable long lasting light source.
• Simple modular design with low maintenance burden
• No external controller needed.
• Bubble rejection system eliminates bubbles without delaying response time.
• Data logging and storage of 1 year’s measurement and calibration data
• Variable user-selectable logging interval from 1 to 60 minutes
• Download data via USB
• Software updates via USB
• Isolated 4-20mA output standard
• 4-20mA and RS-485 Modbus outputs simultaneously
• Ultrasonic cleaning standard

Watch the video, and share your water quality measurement requirements and challenges with process measurement specialists. Leverage your own knowledge and experience with their product application expertise to develop an effective solution.

Quickly Solve a Range of Freeze Protection Challenges With Pre-Assembled Self-Regulating Heating Cable

Pre-assembled self-regulating heat cable sets can speed
installation of freeze protection for piping systems.
Image courtesy BriskHeat Corp.

Heat tracing a pipe, from start to finish can be time consuming. Selecting the various components, starting with the heating cable itself, extends through termination kits, controllers, mounting hardware and other electrical hardware needed to put the heating system in operation. BriskHeat has a product that, for many applications, offers a very simple and quick solution.

Pre-assembled self regulating heat cable is available in two voltage ranges, two watt densities, and prefabricated lengths up to 150 feet. Each cable is terminated at each end, saving the installer time. The cable is flexible enough for a spiral installation or to wrap around valves in the piping system. The self regulating aspect of the cable negates the need for a controller and power switching devices. Assemblies targeted for 120 volt applications are provided with a factory installed plug. The 208-277 volt cables will arrive with bare wire leads for installation of a customer provided connector. The cable can be easily installed using fiberglass or aluminum tape. Suitable insulation applied over the finished work will improve the performance of the heating system.

Share your heat trace and freeze protection challenges with industrial heating specialists, leveraging your own knowledge and experience with their product application expertise.

Pre-Assembled Self-Regulating Heating Cable from Alliance Technical Sales, Inc.